Quality Matters

March 2006

Welcome to the Quality Matters E-Newsletter, a regularly-distributed publication that will keep readers up to date on quality-related news and resources for the home building industry. You can access prior issues or subscribe to this electronic news service on the NAHB Research Center's website - http://www.nahbrc.org/quality - by clicking the "Read All About It" link on the right-hand side of the page.

We want to hear about your quality-related news for future issues-email information to qualitymattersmoderator@nahbrc.org. (The NAHB Research Center's editorial staff reserves the right to refuse or condense any news submission.) Enjoy this issue of Quality Matters.

In this issue:


Thank You NHQ Sponsors

The NHQ Program thanks its sponsors, HBW Insurance Services, LLC and Simpson Strong-Tie Co., Inc., for their continued support of quality assurance in home building.

If your company is interested in pursuing NHQ sponsorship, a variety of opportunities are now available. For more information or to get started, visit the NHQ sponsorship information pagePDF document - Adobe Acrobat required or contact Lisa Gibson, NHQ Program sponsorship coordinator, at (301) 785-3100 or lwgllc@yahoo.com.

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Orange County Division is Lucky Number Seven for KB Home

KB Home Orange County, a regional division of national production builder KB Home, is the nation's newest NHQ Certified builder, and the first in Orange County, California to earn the designation. Leading the way for California builders, KB Home now operates an unprecedented seven NHQ Certified divisions within the state.

KB Home has been delivering quality homes in communities throughout Orange County for more than 30 years. But, the company's focus isn't solely on building homes; a visible commitment to customer service excellence remains a top priority.

"Becoming the first builder in Orange County to be named an NHQ Certified Builder is a significant milestone in our continued commitment to providing superior customer service, innovative architecture and quality homes in Orange County," said KB Home Orange County division president and regional general manager, Jay Moss. "KB Home is driven by these goals in everything we do. Completing the National Housing Quality Certified Builder program was particularly important to our division because it demonstrates to homebuyers and our partners that KB Home is dedicated to delivering quality homes."

For more information on KB Home, visit the company website.

The NHQ Certified Builder seal represents the high standards of quality that today's homebuyers expect. If your company has a strong commitment to customer satisfaction, a focus on quality assurance and continuous improvement, and strives for operational excellence - start on the path to NHQ certification today. Visit www.nahbrc.org/quality or contact Don Carr, NHQ Certified Builder program manager.

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Quick Tip: Double Duty for Work Tickets

Inspection forms are worthless if they don't help to reduce core problems that continuously arise in the field, also known as "hot spots." Using spot training techniques can change that by bringing direct attention to the issues that demand a response from field personnel.

TCM Masonry, an NHQ Certified trade contracting company based in Mesa, Ariz., recommends using work tickets to help keep hot spots front and center on the jobsite. To use this method, start by developing an inspection form that lists potential hot spots for a particular jobsite. Then, copy the list to the back of each work ticket with the designated hot spot highlighted. As the work tickets are issued to the crew, the affixed hot spot inspection list serves as a daily reminder of the item, and helps to ensure it is not overlooked. This method can be easily adopted for any trade and allows inspection forms to be used as a training tool instead of as routine paperwork. This is just one of a number of ways to introduce hot spot training to field crews - keep in mind that whichever method you choose should be simple and repetitive to enhance the likelihood of retention.

If you have a hot spot training method that has worked for your company, share it by emailing qualitymattersmoderator@nahbrc.org.

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Just-in-Time Delivery Can Help Reduce Jobsite Theft

As home builders know all too well, when thieves target jobsites for equipment and materials, it slows production schedules and hurts the bottom line. From appliances and fixtures to lumber and heavy equipment - nothing is off limits. While jobsite crime continues to be an area of concern for the residential construction industry, it doesn't have to be an inevitable cost of doing business. There are a number of crime prevention measures builders can take to combat the problem, and being smart about delivery schedules is one.

"Just-in-time delivery is one of the most important things you can do to prevent jobsite theft," says Frank Alexander, director of Quality Programs at the NAHB Research Center. "The longer materials sit on a site, the more opportunities for them to disappear."

Besides the risk of theft, ordering materials too early doesn't make good business sense. Early invoicing means paying for materials that aren't being used, and that can be damaged from exposure to the elements. According to Alexander, materials shouldn't arrive until they are needed, and should be consumed as soon as possible.

Just-in-time delivery is often hinged on field crews meeting job-ready requirements. Field managers should reinforce job-ready requirements to prevent trade contractor overlap and limit the amount of materials left unattended. Hiring trades with a formal quality assurance process in place helps to ensure job-ready conditions are met consistently. The appearance of unsecured materials is a surefire lure for thieves, so if receiving materials ahead of schedule is unavoidable, be sure to make arrangements with suppliers to leave materials boxed or banded.

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Go With 'User Friendly' Over 'Monster' Scheduling Software

At the 2006 TecHOMExpo in Orlando, Fla., Dennis Bilowus of AEC Software and James Waldrop, founder and CEO of Homesphere, Inc., as well as builders John Barrows of J. Barrows, Inc. of Wainscott, N.Y. and Cheryl Holwerda of Holwerda Homes in Grand Rapids, Mich., shared tips for speeding up the building process using scheduling software.

You don't need a "monster solution" to improve your scheduling efficiency, advised Bilowus. Monster solutions that try to do it all are often too complex, too difficult for users to adapt to, too costly - and almost impossible to implement companywide. User- friendly scheduling software is generally a better alternative, but he cautions that with scheduling software there is no magic bullet.

Barrows provides construction management services, including pre-construction planning, budgeting, scheduling, and construction oversight. He started his company from the back of a pickup truck 25 years ago and now provides his services for home builders and for large commercial projects. Barrows found that, as his company grew, he needed a better tool to set expectations for suppliers, trades, and clients.

To reduce cycle time, expand jobsite communication, and improve cost management, builders need to integrate field and back-office processes and be able to connect with vendors easily.

Holwerda said her company is using technology solutions that provide job schedule reports, enable vendors to view schedules online in real time and report reasons for variances in schedules. The scheduling solution Barrows uses allows everyone on his team to see the relationship among tasks, trades, and clients. This helps project managers and trades look ahead and spot conflicts, and makes it easier to hold team members accountable.

Tips for Choosing, Using Scheduling Software

  • Clearly define your objectives before shopping.
  • Don't go it alone - get input from your trade partners and from the vendors themselves.
  • Include everything that is going to impact your schedule.
  • Check up on the software company's customer service record.
  • Ensure there is training tailored to builders and that it is ongoing, to accommodate employee turnover.
  • Investigate newer companies - you don't want to buy from a vendor only to find them gone in a few months.
  • Get a product demo.
  • Conduct pilots before going "live," and implement step by step.
  • Allow transition time.
  • Don't expect a magic bullet.

Source: NBN and Building Women, the Women's Council publication

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Application Deadline Nears for 2007 National Housing Quality Awards

Spring is in the air, and time is running out to apply for the 2007 National Housing Quality (NHQ) Awards - the application deadline is March 31, 2006. Patterned after the Malcolm Baldrige National Quality Award, the NHQ Awards represent the industry's highest recognition for quality achievement. Builder and trade contractor entries are judged by panels of experts who evaluate the role that customer-focused quality plays in construction, business management, sales, design, and warranty service.

Applying for the NHQ Awards forces builders and trade contractors to analyze every aspect of their companies. This examination process - both internal and external - is the most important process to improve a business. All applicants receive a valuable feedback report containing suggestions for improvement from the judging panel.

NHQ Award winners are featured in Professional Builder magazine articles that highlight their quality management principles, and will also participate in an NHQ Award panel discussion at the 2007 International Builders' Show. If your company demonstrates a high level of quality achievement and is ready to be listed among the nation's industry leaders, request your free application kit today.

Sponsored by the NAHB Research Center and Professional Builder magazine, the 14th annual NHQ Awards will be presented at the 2006 Professional Builder Benchmark Conference, September 26-29, in Las Vegas, Nev. For application information, contact the Research Center by email or by phone at 800-638-8556.

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Congratulations to Recently NHQ Certified Trade Contractors

The NHQ Program is proud to announce the following newly-certified trade contracting firms:

  • Big Tex Air Conditioning, LP of Houston, Texas - HVAC contractor
  • Carlos Mejia Masonry of San Antonio, Texas - first masonry company certified in Texas
  • Fireside Hearth & Home of Morrisville, N.C. - first fireplace company certified in the nation
  • Golden Flame of Scottsdale, Ariz. - first fireplace company certified in Arizona
  • KBI Construction, LLC of Tucson, Ariz. - framing contractor
  • Landmark Excavating of San Antonio, Texas - first excavation company certified in Texas
  • McCrea Equipment Co. of Temple Hills, Md. - HVAC contractor
  • Moya's Cleaning Service of Deer Park, Texas - first debris pickup company certified in nation
  • San Antonio Tile, Inc. of San Antonio, Texas - flooring contractor
  • T.A.C. Ceramic Tile Co. of Manassas, Va. - ceramic tile contractor
  • Trilogy Plumbing of Sacramento, Ca. - plumbing contractor

Business efficiency is vital to the success of a trade contracting company, and trades can never underestimate the importance of meeting or exceeding customer expectations and achieving high levels of customer satisfaction. The NHQ Certified Trade Contractor seal represents the high standards of quality today's builders and homebuyers expect. If your company has a strong commitment to customer satisfaction, a focus on quality assurance and continuous improvement, and strives for operational excellence - start on the path to NHQ Certification today. Visit www.nahbrc.org/quality or contact Jeff Taggart, NHQ Certified Trade Contractor program manager.

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Quality Matters to Me...

The following testimonials describe how customer-focused quality has improved the business of home building for program participants:

"As one of the largest Chicago-land carpenter contractors, we took a proactive approach to raising the bar on quality. The NHQ certification process is a methodical approach to ensuring that everyone in the company is aligned and follows the policies and procedures relating to the quality program. This streamlined manufacturing approach to quality is proving that a home can be consistently built to high standards with minimal to no variances, which affects the bottom line in a positive manner."
--Patrick Timmons/Director of Quality Assurance Avenue, Inc.

"NHQ certification has and will continue to improve our relationship with our home building partners."
--David Wilkerson, Trilogy Plumbing, Inc.

"We have put a lot of work into the NHQ Program and feel it will benefit us in the market competitively and internally in terms of doing things right the first time. It also formalizes our accountability and quality responsibilities throughout the organization. [NHQ] is a great program that we will pursue throughout the rest of our company."
--Charlie Scott, Fireside Hearth and Home

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NHQ in the News

The following details recent NHQ Program media coverage. Read all about it...

Albuquerque Journal, "An Excellent Builder," highlights NHQ Certified Builder KB Home New Mexico as only certified builder in the state. February 2006.

HGTVPro.com, "New NHQ Subs Range from Framers to Landscapers," highlights recently certified trade companies. February 2006.

HGTVPro.com, "Research Center Names NHQ Builders," highlights NHQ certification of KB Home's New Mexico, Inland Valley, Houston, and Phoenix divisions. February 2006.

Baraboo News Republic, "Thieding Construction Team Earns Certification," article highlights NHQ certification of Wisconsin-based James Thieding Construction, Inc. February 2006.

Options for Today's Fine Homes, "Events, Developments and Awards Affecting the Industry," spotlights NHQ certification of KB Home Dallas-Ft. Worth. February 2006.

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NHQ Sponsorship Opportunities Available

The NHQ Program offers a variety of sponsorship opportunities especially for product manufacturers and financial services firms. Join the leader of the home building industry's quality assurance movement and connect with builders and trade contractors who are focused on profitability, accountability, and customer satisfaction.

NHQ sponsorship allows your company to benefit from expanded business opportunities and access to segments of the industry that only the NAHB Research Center can offer. To learn more about how your company can support the continuous improvement of quality in our industry, contact Lisa Gibson, NHQ sponsorship coordinator, at (301) 785-3100 or lwgllc@yahoo.com.

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Get Ahead in Business with a 'Quality' Education

The NHQ Program offers builders, trade contractors, and manufacturers across the nation the opportunity to learn more about best practices and quality assurance in home building.

Home Builder Associations interested in hosting an NHQ educational session for members should email qualitymattersmoderator@nahbrc.org.

NHQ quality experts can share expertise on:

  • How to Reduce Customer Service Calls through Quality Assurance
    Find out how "building it right the first time" really pays off. Successful builders' stories of how they now enjoy increased customer satisfaction and reduced warranty costs due to the implementation of a documented quality assurance system.

  • NHQ Builder's Program Orientation/Builder's Intro to the Trade Contractor Program
    An introduction to the NHQ Certified Builder and NHQ Certified Trade Contractor programs with an overview of the benefits, structure, and requirements of each. Provides insight on improving efficiency, consistency, and quality in all aspects of the building process.

  • Liability Insurance Availability & Affordability - How to Clear the Hurdles
    Home builders and trade contractors continue to face challenges regarding the availability and affordability of general liability insurance. Gain insight on recommended steps to reduce the burden of costs.

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